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Randal Graves has worked for NOV Hydra Rig since 1982 and has been involved in
the coiled tubing industry for over 26 years. He has held various positions with
Hydra Rig including International Technical Sales and Vice President of Sales.
He represented NOV Hydra Rig as a charter member on the original Icota Board of
Directors. He is currently Director of Sales for the NOV Hydra Rig group, with
sales coordination responsibilities for the Texas, Canada, Oklahoma, and UK locations.
Successful growth of any manufacturing company requires development and implementation
of new technologies and expanding the product lines. It's especially important
for manufacturers of drilling equipment because oil and gas reserves have been
depleted in almost every production region so there is significant growth in number
of technologies and methods for oil recovery. The range of equipment and tools
used in the oil and gas service industry is also expanding each year.
When the market is active one of the main elements of successful development
for companies in this industry is to balance resources dedicated to production
and development of new products. In our group, it's evaluated at a formal meeting
at least once a year. During this meeting we discuss what new developments we
have seen or what modifications we should make to our equipment. This practice
allows us to innovate even when most of the resources are going toward production.
The main goal of these meetings is to ensure that we continue to move forward
by developing and implementing new and improved designs of our product lines.
Right now we are working on some major projects. The details are still confidential
but one project will advance the way we control the equipment. The other major,
active project involves enhancing our technology for coiled tubing drilling, as
we see it became a more accepted technology used in the United States and Canada.
There is tremendous growth in coiled tubing drilling in Canada, primarily for
coal bed methane production. That is because these fields are relatively shallow-
less than 2000 meters deep and we'll usually have multiple zones of coal beds
with dry gas, so it is important to drill these wells underbalanced. Generally
they would bring damage to the structure of the well and would not be as effective
as they would if they drilled conventionally. Coiled tubing drilling is not necessarily
cheaper than conventionally drilled wells. It allows you to drill underbalanced,
which can greatly increase the well's production. It is also very fast. For example,
in Canada drilling from well to surface takes only two days. That type of drilling
has applications in many other areas in the world. It has become more common in
the U.S., in the Middle East, and we think this will also happen in Russia and
the CIS region as a whole.
One of the main goals of widening our product lines is the production of fracturing
equipment. In the past several years there has been tremendous growth in fracturing
in Canada, for methane production. It was followed by growth in fracturing in
the U.S., mainly based on works done on shale, which is unconventional gas production
on some fields in north Texas, eastern U.S., northern Arkansas and northern Louisiana.
Traditionally, the normal natural gas production in the U.S. has been in areas
like western Oklahoma, where the gas is very deep - 15,000 to 20,000 feet. So
the production requires the drilling rig to get down to this gas, which is under
very high pressure and produces very rapidly. This makes production quite profitable.
The new technologies introduced over the last several years focused on finding
an economical way to extract natural gas from fields that are not typically profitable,
like methane and the shale production. For the production of shale fields and
coal bed methane, it took advances in horizontal drilling technologies, as well
as development of new fracturing methods to make production of these unconventional
gas sources economical. As a result of the advances in these technologies, rapid
development of these types of fields have created tremendous growth in the manufacturing
of fracturing equipment in the U.S. over the last several years.
We expanded our position in the fracturing equipment market by acquiring the
Rolligon company, which became part of NOV Well Intervention and Stimulation Equipment
Group in late 2006. NOV Rolligon's product offering includes fracturing pumps,
blenders, and liquid additive systems, as well as cementing, acidizing, and coiled
tubing support pumps.
NOV Rolligon has been primarily in the U.S. market, and has been the manufacturer
of choice for the majority of the rapidly expanding US-based fracturing service
companies during this period of rapid growth. It takes several different pieces
of equipment to make up a complete fracturing fleet of equipment. The manufacture
of the fracturing pumping units is fairly straight forward, but there are other
units that make up a fracturing complex that require a very high level of engineering
and manufacturing experience. One of the main units of this equipment is the blender
which is probably the most complicated piece of the fracturing complex. NOV Rolligon's
blenders have built a reputation in the industry as being one of the most technically
advanced and reliable unit on the market today. Modern frac fleets are also equipped
with sophisticated centralized control systems that allows operation and monitoring
from a single location, called the Frac Van. NOV Rolligon's frac fleet control
system utilizes field proven hardware components that have been field proven and
used in many other mobile equipment applications, making their control system
a robust and dependable system. It is applicable for the fracture because its
robust electronic control and reporting system enables a proper control of the
frac job from a central control station.
NOV Rolligon also has equipment operating in Russia. It is mainly a U.S.-market
oriented company, so they have not done direct sales in Russia and most of their
products have been sold through the other companies. These sales have been made
to at least five Russian fracturing companies. In fact most foreign equipment
operating in Russia has been sold not directly from the manufacturer, but became
a part of complexes, assembled by Russian companies. It is important to know NOV
Rolligon equipment now operates in Russia for blending and fracturing all of the
pieces that make up the fracturing complex, and thus already has its own place
on this market.
The development of new equipment also includes providing new options for customers
for shipping equipment we already produce and implementing new joint projects
between NOV Hydra Rig companies. One of the main projects which we already launched
is the development of fracturing equipment for Russian and CIS area markets.
The other company from NOV Hydra Rig group, NOV Fidmash, now manufactures fracturing
equipment for the CIS region. Particularly, it has recently supplied a complex
to Belarusneft. That was the first joint venture effort between NOV Rolligon and
NOV Fidmash, where NOV Fidmash supplied and built the pumping unit, manufactured
the housing and the platform for control complex, and NOV Rolligon manufactured
and supplied the blender and control system.
Now we want to continue this project, because of its successful start. Both companies
are recognized in their own areas. So now we intend to present to the Russian
oil and gas service companies three possible ways to supply fracturing equipment.
First, we can offer them a complete system that is built by NOV Fidmash if they
want to buy Russian or CIS products, on Russian carriers etc. and then NOV Fidmash
will acquire control systems and blenders from NOV Rolligon to complete that complex.
There are certain Russian customers who prefer to have completely Western equipment.
For those customers we offer the complete complex built by NOV Rolligon in the
U.S. or we can offer a combination- NOV Fidmash built pumping units, NOV Rolligon
built blenders, and then we put these things together at NOV Fidmash and supply
to the customer. This option gives the customer the advantage of Western technology,
with a local source for service, parts, and assistance.
In summary, even if the company is a dominant leader in the market, it can't
maintain its leading position without significant efforts and investments in development
of new equipment and technologies and adding new product lines. CommentsFor posting your message please login or register |
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